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Calculator

How long will your battery pack actually last?

Pick a pack, tool type, and daily use. We'll estimate runtime per charge, cycles until 80% capacity, and what you\'ll spend replacing packs over five years.

Your setup
Pack typeHow you use it
Runtime + lifespan
Minutes per charge
75 min
Cycles per workday
1.6
Years to 80% capacity
1.4 yrs
5-yr pack cost
$952
8 packs needed
Verdict
Fast degradation — consider HO / FORGE packs for heat-heavy use.
Shop the pack

Ready to stock batteries that actually last your horizon?

Browse HO, FORGE, and FlexVolt packs in our catalog.

Model is a simplified approximation. Real-world lifespan depends on heat management, storage temperature, charger quality, and discharge depth. Use as planning guidance, not a warranty indicator.
Common questions

FAQ

How many charge cycles does a Li-ion pack last?+

Standard Milwaukee M18 and DeWalt 20V MAX packs rate for 500-800 full cycles to ~80% capacity. HO / FORGE and FlexVolt packs typically rate 800-1,200 cycles with better heat management. After that they still work but capacity degrades faster.

Does sustained high draw (grinders, rotary hammers) kill batteries faster?+

Yes, meaningfully. Running a standard 5.0Ah pack on a 9A+ sustained-draw tool (grinder, rotary hammer) shortens cycle life by ~30-40% due to heat. HO / FORGE packs are designed for this and degrade ~10-15% under the same load.

Is buying a bigger battery worth the premium?+

If you use high-draw tools (grinders, rotary hammers, saws), yes — the longer runtime per charge plus slower degradation often makes HO / FORGE or 9.0Ah FlexVolt cheaper per watt-hour over 5 years than buying replacement 5.0Ah packs.

What kills a Li-ion pack fastest?+

Deep discharge (running until the tool stops) and heat (leaving packs in a hot truck, charging a hot pack immediately). Both accelerate the internal resistance rise that degrades capacity. Modern chargers refuse to charge a hot pack for this reason.